Hats at the ready! New tools available
Published: 06 October, 2017
There’s just one week until Hats on 4 Mental Health Day on 13th October 2017!
Join your colleagues in the automotive industry and raise awareness about mental health challenges, while also raising funds to help support industry colleagues who may be suffering in silence.
How to take part:
1. Visit www.hatson4ben.co.uk for tools
2. Wear a hat to work on 13th October
3. Post your selfie
4. Donate £1 to Ben
There's new tools available to help you get ready too: http://hatson4ben.co.uk/toolkit/?ct=t(Hats_on_Individual_Email_6_10_2017)
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70% of drivers would prefer to lease an EV in order to get used to the technology before buying one outright, according to a new survey.
- Just break the cycle
Do you ever get that feeling? You know the one. You turn the key in the ignition, the car cranks, cranks some more, and then some more. You’re willing it to start, but all you're met with is an ever-decreasing RPM as the battery dies along with your hopes for what was going to be a pleasant day.
Groundhog Day
The sense of doom can often be exacerbated by the fact that a bunch of new bits have been bolted on and the car has been with you all week. I think we have all been there at some point. My key message here though is that it need not feel like this, there is a way to avoid Groundhog Day.
My formative years in this trade were spent working in the family business and it’s the banter between my younger self and my father that reminds me of the path away from Groundhog Day. It went a little like this: “You’ve got a lot to learn son, this game is all about experience” was a familiar message. My dad was right, I did indeed have a lot to learn and you really can’t beat experience. But regardless of how true the message, the regularity at which it and the humorous variants we’re delivered began to grate a little. I needed a witty retort, and then I found one: “You don’t have 30 years of experience dad. You have one year of experience that you’ve repeated 30 times.”
It cut like a knife and although it wasn’t true about him, I can’t help but feel that it’s just so easy to get stuck in a rut and not look for alternative ways to expand our knowledge and make diagnosis just that little bit more enjoyable.
Is that a glimmer of hope I see? Of course it is and all it takes is your will to change and break the cycle. How can the feeling of doom be reduced? Quite simply by improving your process, using the right information and carrying out more tests than are needed on your path to diagnostic stardom.
And the good news is that this is the first article in a series of technical hints, tips and tricks all designed to help you break the cycle. So where shall we start.
I’d normally kick off by looking at your diagnostic process. That being said I’ve covered it in detail previously so I’ll skip it for this article and jump straight into something technical. But just before I do here’s something to remember.
It’s very easy to become consumed by shiny diagnostics. I love cool diag as much as the next geek, but I’ve noticed Pareto’s Law (the 80/20 rule) at work all too often to be tricked into going down that road. Which is why this series will focus on the 20% of the diag that fixes 80% of your problems. let’s get started.
There are many routes you could go down and for this vehicle we’ll assume you’ve no fault codes, your serial data looks good and cranking speed for this petrol car at 250 rpm is on the money. Ultimately you don’t have a lot to go on, so what next?
At this point it’s all about finding diagnostic direction as quickly as possible, you need to find a clue, something that’s out of kilter. And that starts with a 3-step routine that should be second nature for non-start diagnosis and all being well will give you direction.
The question is, do you have a mechanical issue, a fueling problem or an ignition fault?
There’s only one way to tell and that’s to start testing. We could discuss the order we attack this in at length but I’ll normally start with mechanical, then ignition and lastly, fueling. My reasoning being that fueling issues can take a few minutes longer than the other two to test. If I find an issue on my first two tests then I have the initial direction I’m looking for and I’ve shaved a few minutes as well. What fundamental tests should you carry out as part of your non-start routine? That’s straightforward, just grab your scope.
My favourite test at this point is a relative compression test. It’s quick to complete and reveals so much information in such a short amount of time. To set the test up, simply attach your high current clamp around your battery negative cable/s, select a suitable current and timescale, crank the vehicle and you’re off to the races.
Fig.1 shows a good example. Point A being the current to commence rotation and the peak on the subsequent humps is the amount of current to drive a cylinder through its compression stroke. You’ll no doubt have concluded that if you have a single low peak then compression is low on a cylinder. Should your scope support the function, it may be possible to display this test as a bar chart. It can be easier to identify an issue here rather than analysing the current waveform itself.
There’s one key point to remember though. This is a relative test and it may be possible to have more than one cylinder that’s defective and pass the test. I’ll cover this in an article of its own in this series though.
If the relative test shows an issue then you’ll need to carry out a physical compression test for conformation, followed by a cylinder leakage test to discover why. Haven’t found an issue? Then it’s on to your ignition system next.
Ignition Testing
The name of the game is a quick test rather than in depth analysis at this point. The question being: Do you have enough energy to produce a spark for good ignition?
In Fig.2 You’ll see a secondary ignition waveform. Looking at the firing KV at Point B, for sufficient energy to initiate a spark, comparing this on all cylinders and looking for anomalies is a great place to start. Should I have one that’s too low or non-existent, then I’ll be checking powers, grounds, and primary switching at the coil, before considering the possibility of a defective coil. All good? If that’s a resounding yes then let’s take a look at fueling.
‘Those in the know measure flow’ are wise words, and I’ve used flow testing to find many fueling faults. In this instance though, we’re looking for a test that gets us in the ballpark to assess if fuel is being injected. You have a few options. You could:
Opt for a visual inspection of the plugs. Are they wet?
Use a gas analyser pre/post cat.
Do you have HC?
Scope injectors and fuel rail pressure – Does the rail pressure drop while injectors actuated?
No HC, dry plugs, lack of injector actuation and questionable fuel pressure, all give you diagnostic direction and highlight additional testing is required on your fuel sub system.
Found your way?
All being well, your diagnosis now has direction and a path to more specific faults in a given sub-system. Assuming reasonable accessibility and a little practice you’ll often be able to complete those tests in around 30 minutes(ish), which will leave you with at least another 30 minutes to further explore any issues before presenting your findings to your workshop manager.
One thing’s for sure; Having a structured approach to your fault finding, looking for diagnostic direction, with a few familiar tests up your sleeve will reduce your diagnostic time and increase your confidence exponentially. Want to know more? If so then take a look at next issue's article where I’ll be taking a look at some actual non-start issues with detailed test results.
If you’d like to learn how to improve your diagnosis skills then call John on 01604 328500. Auto iQ have a complete technician development programme designed to help your technicians be the best they can be. To join AutoiQ’s online forum go to: autoiq.co.uk/garageowners
- Would you like to diagnose more vehicles first time?
As we reach March, 2019 is well and truly underway. In fact by the time you read this one third of the year will have whizzed by never to be seen again. Now, I’m not one for New Year’s Resolutions (they’re so last year), but I am the type of chap that likes constant progress when it comes to developing a technician’s career.
There’s so much to be said for small steps taken everyday that on first look appear don’t appear to make a difference, but when gazed back upon over a 12 month period have a staggering affect on your capability to diagnose a vehicle first time, in a timely manner.
Pitter-patter of tiny feet
Small steps are all well and good but where do you start? After all, you don’t know what you don’t know, and you’d like to start your journey to diagnostic success off on the right foot. In this instance I’d start with the end in mind and reverse engineer the outcome you desire. It’s a logical process that works, and can be replicated time and time again in your diagnostic routine.
Your ‘end in mind’ in this instance is a vehicle where the fault no longer exists, that won’t appear back across the threshold of your workshop anytime soon. But how do you guarantee that?
One test to rule them all
I love nothing more than when the delegates working through our training programs have a technical epiphany. This happens at many points on their path of learning, but none more than with bypass testing.
Bypass testing is step nine in Johnny’s diagnostic circle of love (our 15 step routine), and often the key element in the first time fix. The good news for you is that it doesn’t require mythical creatures to forge their magical powers into an object that only one technician can possess. It’s something that every tech can learn, and become a diagnostic wizard.
What is bypass testing?
Quite simply it’s fixing the vehicle before you fix the vehicle. Let me explain.
Wouldn’t it be great if you suspected that a Mass Air Flow sensor was at fault and you could prove that you were right before you fitted a new part, or spoke to the owner of the vehicle. If you could do that then the positive effect it would have on you and the business you work for would blow you away.
Picture this: Your customer has reported that the vehicle is low on power. You’ve diligently questioned them, experienced the problem with them on a road test, and the bought the vehicle into the workshop.
You’ve pulled codes and found none present, followed by taking a look through serial data to hunt for diagnostic clues. It doesn’t take you long to identify that the MAF sensor frequency looks a little low at 1.5 Khz and your fuel trim data is incorrect and making a positive corrections. You’ve seen a bunch of these before and know that 1.85 Khz is a suitable value for this vehicle.
You’re keen to prove that the serial data is leading you in the right direction so confirm the sensor output with your oscilloscope. The oscilloscope frequency mirrors that of the serial tool and your starting to get that warm fuzzy feeling that an you’re onto something.
Steady the buffs
You’ve been close to success before though, only to be thwarted in the final moments so you’re keen not to be caught out twice. You know that documenting the reasons that the MAF output could be incorrect is the way to go, and duly make a list of tests required to confirm your theories.